Specialised in zamak die casting<\/h1><\/div><\/div><\/div><\/div><\/div><\/div><\/div>1. Die casting moulds and co-design<\/p><\/div>
2. Mould construction and maintenance<\/p><\/div>
3. Zamak die casting<\/strong><\/p><\/div>4. Quality Control and Metrology<\/p><\/div>
5. Machining<\/p><\/div>
6. Surface finishes<\/p><\/div><\/div><\/div>
![](\"https:\/\/www.nuovaframar.it\/wp-content\/uploads\/2024\/05\/specialised-in-zamak-die-casting.jpg\" "\\"specialised")
<\/span><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>Automation and innovation for high-quality zamak die casting<\/h2><\/div>Zamak die casting<\/strong> is our core business.<\/p>\nOur foundry<\/strong>, located in Brescia, <\/strong>is a centre of excellence equipped with the latest technologies, which allow us to produce zamak components<\/a><\/strong> that meet the most specific needs of different industrial sectors.<\/p>\nWe have 12 fully automated<\/strong> hot chamber<\/strong> machines from 80 to 200 tonnes. For smaller parts we use tumbler separators<\/strong> or our patented AES\u00ae (Auto Ejection System) technology for direct separation from the mould, while for larger and more delicate components we use anthropomorphic robots<\/strong> combined with advanced control systems<\/strong>, in-line trimming<\/strong> and sprue removal systems designed specifically for certain products.<\/p>\nAll the machinery used for die-casting zamak<\/strong> is equipped with the most advanced PLC systems <\/strong>and quality control <\/strong>systems to guarantee high quality parts. The specific technologies of the machinery used, together with dedicated equipment such as temperature control units <\/strong>and vacuum moulding<\/strong> systems, allow for greater temperature and pressure stability and a reduction in porosities, improving the quality of the products.<\/p>\nOur production islands<\/strong> can be custom-designed for specific products that require mechanical recovery operations and vision systems for 100% in-line quality control<\/a><\/strong>.<\/p>\n<\/div>Production efficiency and technological innovation<\/h2><\/div>The foundry operates two shifts to guarantee an average production capacity of 300,000 pieces per day<\/strong>; all with the highest respect and control of zama casting<\/strong> parameters and following the strictest quality procedures.<\/p>\nAt Nuova Framar we strongly believe in innovation and<\/strong> process automation<\/strong>: through the implementation of advanced and patented technologies, we are able to optimise our operations, improve efficiency and guarantee high quality standards. This allows us to offer our customers the best quality\/price ratio<\/strong> on the market, as well as guaranteeing flexibility and speed in production, responding promptly to their requests.<\/p>\n<\/div>Sprue removal<\/h2><\/div>Thanks to the continuous drive towards automation, we have developed innovative methods for the separation of die-casting sprue<\/strong>, such as:<\/p>\n\n- robotic islands<\/strong> equipped with sprue removal shears;<\/li>\n
- patented auto ejection<\/strong> systems, AES\u00ae (Auto Ejection System), that integrate sprue separation directly into the mould extraction phase, completing the process with automatic unloading of the pieces;<\/li>\n
- dedicated ejection systems for specific products.<\/li>\n<\/ul>\n
This approach allows us to reduce processing times, improve precision and guarantee a uniform quality of the pieces produced.<\/p>\n<\/div>
Vacuum zamak die casting<\/h2><\/div>Vacuum die-casting of zamak<\/strong> is a production process that involves the elimination of air during the casting process with the aim of optimising mould filling and improving dimensional accuracy and surface quality even in parts with complex geometries.<\/p>\nThis technology, by evacuating the air from the mould in a controlled manner, allows the production of components with less production limits and a higher final quality. It is mainly used for those parts that require high precision and minimisation of porosity, such as those intended for the gas and automotive<\/strong> sector<\/strong> or that, in general, must withstand cyclical stresses and breaking loads.<\/p>\nVacuum die casting allows us to overcome the traditional limits of the process, creating products with superior quality and high performance.<\/p>\n<\/div>
Our zamak moulding machines<\/h2><\/div>To guarantee maximum efficiency in zamak die casting<\/strong> and to respond flexibly to every type of request, we have a fleet of cutting-edge machines.<\/p>\nMachines with drum separators and AES\u00ae (Auto Ejection System)<\/strong><\/p>\n\n- 90 t ITALPRESSE<\/li>\n
- 80 t AGRATI<\/li>\n
- 135 t AGRATI<\/li>\n
- 125 t AGRATI<\/li>\n
- 80 t FRECH<\/li>\n
- 130 t ITALPRESSE (n. 2)<\/li>\n<\/ul>\n
Machines with robots and shearing machines<\/strong><\/p>\n\n- 190 t AGRATI (n. 2)<\/li>\n
- 175 t AGRATI<\/li>\n
- 125 t FRECH<\/li>\n
- 200 t ITALPRESSE<\/li>\n<\/ul>\n<\/div>
Why choose Nuova Framar for zamak die casting?<\/h2><\/div>Choosing Nuova Framar means relying on a highly qualified, innovative and flexible partner<\/strong> specialised in zamak die casting.<\/strong><\/p>\nAt Nuova Framar we guarantee:<\/p>\n
\n- complete service<\/strong>: we cover all stages of the process, from designing the<\/a><\/strong> product and constructing the moulds<\/a><\/strong> to delivering the finished product;<\/li>\n
- continuous innovation<\/strong>: we constantly invest in advanced technologies to improve our processes;<\/li>\n
- certified quality<\/strong>: each phase of production is subject to strict quality controls, also certified by compliance with IATF 16949<\/strong> standards for the automotive sector;<\/li>\n
- production flexibility<\/strong>: we adapt quickly to customer needs, studying dedicated solutions to guarantee full production compliance;<\/li>\n
- consolidated experience<\/strong>: years of experience in the sector make us a reliable and competent partner.<\/li>\n<\/ul>\n
With over 2,500 tonnes of zamak<\/strong> processed every year and a production capacity at the highest levels, Nuova Framar<\/strong> is the ideal choice for those looking for quality, innovation and technical expertise in zamak die casting<\/strong>, with particular attention to highly specialised sectors such as the automotive industry<\/a><\/strong>.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":1145,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[22],"tags":[],"class_list":["post-1771","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-production-process"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/posts\/1771","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/comments?post=1771"}],"version-history":[{"count":5,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/posts\/1771\/revisions"}],"predecessor-version":[{"id":2118,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/posts\/1771\/revisions\/2118"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/media\/1145"}],"wp:attachment":[{"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/media?parent=1771"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/categories?post=1771"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/tags?post=1771"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}
1. Die casting moulds and co-design<\/p><\/div>
2. Mould construction and maintenance<\/p><\/div>
3. Zamak die casting<\/strong><\/p><\/div> 4. Quality Control and Metrology<\/p><\/div> 5. Machining<\/p><\/div> 6. Surface finishes<\/p><\/div><\/div><\/div> Zamak die casting<\/strong> is our core business.<\/p>\n Our foundry<\/strong>, located in Brescia, <\/strong>is a centre of excellence equipped with the latest technologies, which allow us to produce zamak components<\/a><\/strong> that meet the most specific needs of different industrial sectors.<\/p>\n We have 12 fully automated<\/strong> hot chamber<\/strong> machines from 80 to 200 tonnes. For smaller parts we use tumbler separators<\/strong> or our patented AES\u00ae (Auto Ejection System) technology for direct separation from the mould, while for larger and more delicate components we use anthropomorphic robots<\/strong> combined with advanced control systems<\/strong>, in-line trimming<\/strong> and sprue removal systems designed specifically for certain products.<\/p>\n All the machinery used for die-casting zamak<\/strong> is equipped with the most advanced PLC systems <\/strong>and quality control <\/strong>systems to guarantee high quality parts. The specific technologies of the machinery used, together with dedicated equipment such as temperature control units <\/strong>and vacuum moulding<\/strong> systems, allow for greater temperature and pressure stability and a reduction in porosities, improving the quality of the products.<\/p>\n Our production islands<\/strong> can be custom-designed for specific products that require mechanical recovery operations and vision systems for 100% in-line quality control<\/a><\/strong>.<\/p>\n<\/div> The foundry operates two shifts to guarantee an average production capacity of 300,000 pieces per day<\/strong>; all with the highest respect and control of zama casting<\/strong> parameters and following the strictest quality procedures.<\/p>\n At Nuova Framar we strongly believe in innovation and<\/strong> process automation<\/strong>: through the implementation of advanced and patented technologies, we are able to optimise our operations, improve efficiency and guarantee high quality standards. This allows us to offer our customers the best quality\/price ratio<\/strong> on the market, as well as guaranteeing flexibility and speed in production, responding promptly to their requests.<\/p>\n<\/div> Thanks to the continuous drive towards automation, we have developed innovative methods for the separation of die-casting sprue<\/strong>, such as:<\/p>\n This approach allows us to reduce processing times, improve precision and guarantee a uniform quality of the pieces produced.<\/p>\n<\/div> Vacuum die-casting of zamak<\/strong> is a production process that involves the elimination of air during the casting process with the aim of optimising mould filling and improving dimensional accuracy and surface quality even in parts with complex geometries.<\/p>\n This technology, by evacuating the air from the mould in a controlled manner, allows the production of components with less production limits and a higher final quality. It is mainly used for those parts that require high precision and minimisation of porosity, such as those intended for the gas and automotive<\/strong> sector<\/strong> or that, in general, must withstand cyclical stresses and breaking loads.<\/p>\n Vacuum die casting allows us to overcome the traditional limits of the process, creating products with superior quality and high performance.<\/p>\n<\/div> To guarantee maximum efficiency in zamak die casting<\/strong> and to respond flexibly to every type of request, we have a fleet of cutting-edge machines.<\/p>\n Machines with drum separators and AES\u00ae (Auto Ejection System)<\/strong><\/p>\n Machines with robots and shearing machines<\/strong><\/p>\n Choosing Nuova Framar means relying on a highly qualified, innovative and flexible partner<\/strong> specialised in zamak die casting.<\/strong><\/p>\n At Nuova Framar we guarantee:<\/p>\n With over 2,500 tonnes of zamak<\/strong> processed every year and a production capacity at the highest levels, Nuova Framar<\/strong> is the ideal choice for those looking for quality, innovation and technical expertise in zamak die casting<\/strong>, with particular attention to highly specialised sectors such as the automotive industry<\/a><\/strong>.<\/p>\n<\/div><\/div><\/div><\/div><\/div><\/p>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":1145,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[22],"tags":[],"class_list":["post-1771","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-production-process"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/posts\/1771","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/comments?post=1771"}],"version-history":[{"count":5,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/posts\/1771\/revisions"}],"predecessor-version":[{"id":2118,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/posts\/1771\/revisions\/2118"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/media\/1145"}],"wp:attachment":[{"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/media?parent=1771"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/categories?post=1771"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.nuovaframar.it\/en\/wp-json\/wp\/v2\/tags?post=1771"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}<\/span><\/div><\/div><\/div><\/div><\/div><\/div><\/div><\/div>Automation and innovation for high-quality zamak die casting<\/h2><\/div>
Production efficiency and technological innovation<\/h2><\/div>
Sprue removal<\/h2><\/div>
\n
Vacuum zamak die casting<\/h2><\/div>
Our zamak moulding machines<\/h2><\/div>
\n
\n
Why choose Nuova Framar for zamak die casting?<\/h2><\/div>
\n